Recent content by tpenfield

  1. tpenfield

    I/O (Sterndrive) Conversion to Outboards

    I made the mistake of touching an area of the fiberglass that had been ground . . . ouch . . . microscopic fibers in my finger :oops: I used the Hull & Deck putty to set these pieces of the transom support structure in place. . . OMG !!! :eek: . . . It's warm enough outside to have the...
  2. tpenfield

    I/O (Sterndrive) Conversion to Outboards

    Interior grinding is done. I still have the grinding outside the transom to do . . .
  3. tpenfield

    I/O (Sterndrive) Conversion to Outboards

    I have both a cordless and corded angle grinders. Running 40 grit flap disks. . Progress so far . . . . . I've been using the cordless, since the corded goes too fast. I was getting a lot of static electricity as I was grinding, which I was not too keen about. I kept a mist spray bottle...
  4. tpenfield

    I/O (Sterndrive) Conversion to Outboards

    I'll probably run my changes by the N.A. to see if there are any concerns. He was pretty good with the design and safety factors that I had applied.
  5. tpenfield

    I/O (Sterndrive) Conversion to Outboards

    Transom support structure is roughed out. . . Now onto the final grinding . . . Oh joy . . . :p . . My cordless angle grinder is being put to the test.
  6. tpenfield

    I/O (Sterndrive) Conversion to Outboards

    Here is the difference in those 2 boats (Formula 310 I/O vs OB) The outboard version has the hull extended at the full height of the transom and distributes the load to the outer areas of the hull. (actually a clever design) . . . . The I/O version does not have the hull extended and is...
  7. tpenfield

    I/O (Sterndrive) Conversion to Outboards

    Good question and I am glad you asked . . . I can answer that with a series of drawings that track the forces created by the engines, through the extension bracket, and on to the transom and the stringers within the hull. #1) The forces of the engines (note that the force placed on the transom...
  8. tpenfield

    I/O (Sterndrive) Conversion to Outboards

    A day of cutting and grinding . . . . I got a lot of the transom reinforcement structure cut . . . still a few more pieces to go. . . . . I hope to be glassing this in over the next couple of days.
  9. tpenfield

    I/O (Sterndrive) Conversion to Outboards

    No I used the red & black measuring tape on both . . . Just a smidge off.
  10. tpenfield

    I/O (Sterndrive) Conversion to Outboards

    I am cutting the Coosa board for the additional stringers and transom supports. I have another unit of measure for @redneck joe . . . These 2 pieces are supposed to be the same dimension, but the one up top is off by a 'smidge' . . . :unsure: .
  11. tpenfield

    I/O (Sterndrive) Conversion to Outboards

    Because the place only had the #400 . . . I can play temperature games to extend the open time.
  12. tpenfield

    I/O (Sterndrive) Conversion to Outboards

    I picked up the Hull & Deck Putty this AM . . . It is poly-based, but hopefully will be OK, considering I'll be scarf joining the extension bracket to the hull as well as my 50 +/- bolts. . My plan will be to start the putty cold (60˚F ish) to slow it down, then add heat to the E-B once it is...
  13. tpenfield

    I/O (Sterndrive) Conversion to Outboards

    The words for the day are 'pressure washer' . . . :ROFLMAO: that will do the trick. I think I there may be a new pressure washer in my future, because the reigning machine had a throttle/governor mishap. Anyway, I've been trying to get this 'bonding plate' off the transom for the past few...
  14. tpenfield

    I/O (Sterndrive) Conversion to Outboards

    More engineering on-the-fly . . . design change #6,157 :ROFLMAO: . Given that the underside of the swim deck has as much fiberglass in it as the transom, I have changed the transom reinforcement, eliminating the struts that were to extend in the swim deck cavity, and moving the top...
  15. tpenfield

    I/O (Sterndrive) Conversion to Outboards

    I have offers for help. :D
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